Reliability Simplified Reliability Simplified
01
Services / Reliability
01 Service 01 of 04

Reliability

Build a program around the plant you actually have, then keep it running on your own failure history rather than someone else’s benchmarks.

09 capabilities
What the work includes

Program, analysis and the habits that hold.

Every item below is something we do hands-on with your team, scoped to what your plant needs rather than a fixed package.

  • Program development
  • Criticality assessment
  • Failure analysis (FMEA, RCM)
  • Root cause analysis
  • Bad actor elimination
  • Reliability workflows
  • Continuous improvement (kaizen, 5S)
  • Training and coaching
  • Oilseed process expertise
The model

The RS reliability management system.

Every element of the program, in the order it is built and the order it runs.

Governance Ownership and decision rights · review cadence · competency · audit and maturity. Site vision and targets live in the Site Reliability Program Charter.
Mechanical integrity Pressure vessels and tanks · piping · relief and vent systems · emergency shutdown · controls and interlocks · pumps. Scope set by 29 CFR 1910.119(j)(1), not by criticality.
01INPUTS 02FOUNDATION 03ANALYSIS 04THE PLAN 05REQUIREMENTS 06EXECUTION Project deliveryand handoversite handover process Managementof changesite MOC procedure Design andprocess datasite document control Asset register,BOM andmaster data Criticalityassessment Equipment failureanalysis (FMEA / RCM) Risk basedinspection Safety instrumentedsystems Deferralby decision, not by silence Maintenancestrategy PM and inspectionrequirements Proactive monitoring Turnaround scope Critical spares andBOM optimization Maintenanceexecution Proactive technologymonitoring Turnaround execution deferred by decision corrective work turnaround work continuous on significant failure ↻ CONTINUOUS IMPROVEMENT Execution findings revise the maintenance strategy continuously. Criticality is revisited after a significant failure or at the three-year review.
Next step

Start with an assessment.

Tell us about your plant and what you are trying to improve. We will point you to the right first step.